Customised solution / Personal energy control
A safety padlock,
configured for the way your site
controls energy.
Configure lock body material, size, shackle, colour, key system and identification around your equipment, departments and lockout tagout procedures.
The original solution
Customise LOTO safety padlocks around the site.
In different industrial safety sites, conventional safety padlocks often cannot meet every hazardous-energy environment. A customised lockout tagout padlock provides a practical solution by matching the safety padlock to the environment and helping protect employees during maintenance and repair operations.
Our custom lockout tagout padlocks offer a wide range of options for lock body material, size, shackle material, colour and key system. These choices allow you to build a lockout tagout system around the specific safety requirements of your company.
Customisation can make a lockout tagout program more distinctive, reduce confusion between departments and support clearer security management.
Why customisation is needed
Tailor padlocks to specific departments, processes or employees so managers can identify who controls an energy source and workers can follow a clearer site system.
- 01Enhanced securityReduce accidental or unauthorised operation.
- 02Better controlDefine consistent standards by department or process.
- 03Application fitMatch the padlock to the energy-isolation point.
- 04Clear responsibilityTrace a lock to an employee, team or key number.
- 05Program supportConfigure products around documented site procedures.
Build & materials
Start with the working environment.
Select the lock body, shape, shackle, colour and height that fit the equipment, exposure conditions and visual-control system in your workplace.
Padlock body material selection
Select from nylon, aluminium, steel, brass, laminated steel, dust-proof laminated steel and stainless steel. Each material offers different properties for different operational environments.
Padlock body design selection
Choose mini, standard, long, dust-proof or multi-layer lock body designs.
Shackle material selection
Choose steel, nylon, cable or stainless-steel shackles for the workplace conditions.
Padlock body colour selection
Choose from up to 12 colours to identify different lockout requirements.
Padlock shackle height selection
Choose 25 mm, 38 mm or 76 mm shackles, or cables in different lengths.
Key control
Build the keying logic your team needs.
Choose a key system, permanent key identification and a key-retaining function to support access control and day-to-day accountability.
Key system selection
Choose Keyed Different, Keyed Alike, Different Master Key or Alike Master Key arrangements.
Key engraving
Personalise keys with unique engraving for easier identification.
Key-retaining feature
Choose a key-retaining padlock so the key cannot be removed until the padlock is securely closed.
Identification & accessories
Make every lock immediately recognisable.
Apply names, numbers, labels, keychains and colour-coded key caps so authorised employees can identify the correct lock and key at a glance.
Custom padlock laser engraving
Laser engrave an employee name or ID, company name or logo, or key number.
Custom padlock labels
Add a company logo, department, employee name or ID, lock number or custom wording.
Customised keychain padlock
Add a custom keychain to the padlock for convenient storage and identification.
Colour-coded key caps
Use colour-coded key caps to identify departments, lock groups or site rules.
Specification guidance
What we need to configure your padlocks.
Custom padlocks can support a structured energy-control program, but the employer remains responsible for procedures, training, inspections and implementation.
What should we provide for a quotation?
Send the padlock quantity, preferred body and shackle, colour allocation, keying plan, identification requirements, delivery destination and intended application.
Which key systems are available?
Keyed Different, Keyed Alike and master-key arrangements can be reviewed. Include the number of locks, groups and master keys, plus any future expansion requirements.
Can every lock carry different identification?
Employee names, ID numbers, departments, serial numbers, logos and labels may be configured depending on the artwork and order quantity.
Can body colour identify different departments?
Yes. A colour plan can separate teams, work areas, lock groups or equipment categories while keeping a consistent overall system.
Custom LOTO project